Course Details

Exam Registration171
Course StatusOngoing
Course TypeElective
LanguageEnglish
Duration8 weeks
CategoriesMechanical Engineering
Credit Points2
LevelUndergraduate/Postgraduate
Start Date16 Feb 2026
End Date10 Apr 2026
Enrollment Ends16 Feb 2026
Exam Registration Ends27 Feb 2026
Exam Date26 Apr 2026 IST
NCrF Level4.5 — 8.0

Unlock the Science Behind Shaping Metal: A Comprehensive Guide to Sheet Metal Forming

Sheet metal forming is the backbone of modern manufacturing, creating everything from car body panels and aircraft fuselages to everyday household appliances and advanced defense equipment. Understanding the underlying mechanics is crucial for designing efficient processes, predicting material behavior, and preventing defects. This is where the specialized knowledge offered in the course "Mechanics of Sheet Metal Forming" becomes invaluable.

Led by Prof. R Ganesh Narayanan from the prestigious Indian Institute of Technology (IIT) Guwahati, this 8-week course is designed to transform your theoretical knowledge into practical, industry-ready skills.

About the Course Instructor: Prof. R Ganesh Narayanan

Prof. R Ganesh Narayanan is a distinguished Professor in the Department of Mechanical Engineering at IIT Guwahati. A leading expert in Metal Forming and Joining, he has an extensive portfolio of research published in top-tier journals and conferences. His editorial expertise is showcased in several authoritative books, including:

  • 'Sustainable Manufacturing Processes' (Elsevier)
  • 'Metal Forming Technology and Process Modeling' (McGraw Hill Education)
  • 'Advances in Material Forming and Joining' (Springer)

With experience organizing major international conferences and specialized courses like the GIAN course on 'Green Material Forming and Joining,' Prof. Narayanan brings a wealth of academic and practical insight to this program.

Who Should Enroll in This Course?

This course is meticulously structured to benefit a wide audience:

  • Students (UG/PG): Deepen your understanding of manufacturing processes beyond textbooks.
  • Researchers & Scholars: Gain a solid foundation for advanced research in plasticity and forming.
  • Industry Professionals: Design engineers, stamping engineers, and production specialists can apply concepts to solve real-world forming challenges.
  • Academia: Faculty members can enhance their curriculum with advanced, application-oriented content.

Course Prerequisites & Industry Recognition

Prerequisite: A foundational understanding of Solid Mechanics from undergraduate studies is required to fully grasp the course material.

Industry Support: This course holds significant value for leading industries, including:

  • Tata Motors, Mahindra, Ashok Leyland (Automotive)
  • Tata Steel, SAIL (Steel Manufacturing)
  • BHEL, DRDO, IGCAR, BARC (Heavy Engineering, Defense & Nuclear)
  • Numerous stamping and sheet metal forming units

Detailed 8-Week Course Layout

The course is divided into two logical segments: core concepts followed by advanced process analysis.

Week 1-3: Foundational Concepts in Metal Forming

Build a strong base in material behavior and plasticity theory.

  • Week 1: Material Properties & Tensile Testing, Effect on Formability.
  • Week 2: Sheet Deformation Processes, Yield Criteria, Work Hardening, Isotropic Yield Functions.
  • Week 3: Plane Stress Deformation, Strain Distributions, Principal Tensions.

Week 4-8: Analysis of Sheet Forming Processes

Apply fundamentals to analyze and model key industrial processes.

  • Week 4: Stamping Analysis – 2D Modeling, Stretch and Draw Ratios.
  • Week 5: Load Instability & Tearing – Understanding failure modes in tension.
  • Week 6: Sheet Formability – The critical Forming Limit Curve (FLC) concept, evaluation, and prediction.
  • Week 7: Sheet Bending – Analysis, material models, and springback prediction.
  • Week 8: Advanced Processes – Deep drawing, hydroforming, bulging, and live demonstrations of stretching, bending, and drawing operations.

Key Learning Outcomes

Upon completion, participants will be able to:

  • Apply plasticity theory to model manufacturing processes involving plastic deformation.
  • Analyze and predict behavior in key sheet forming operations like deep drawing, bending, and stretching.
  • Understand and utilize the Forming Limit Curve (FLC) for formability assessment.
  • Address practical issues like springback, tearing, and instability.
  • Gain insights into advanced techniques like tube hydroforming.

Recommended Textbooks & References

Book TitleAuthor(s)Publisher
Sheet Metal Forming Processes: Constitutive Modeling and Numerical SimulationD. BanabicSpringer
Mechanics of Sheet Metal FormingZ. Marciniak, J.L. Duncan, S.J. HuElsevier
Fundamentals of Metal FormingR.H. Wagoner, J.L. ChenotJohn Wiley and Sons
Metal Forming: Mechanics and MetallurgyW.F. Hosford, R.M. CaddellPrentice-Hall
Theory of PlasticityJ. ChakrabartyMcGraw Hill

Why This Course is Essential for Your Career

In a competitive industrial landscape, expertise in the mechanics of sheet metal forming sets you apart. Whether you aim to optimize production lines in an automotive plant, contribute to lightweight aerospace components, or pioneer research in sustainable manufacturing, this course provides the critical analytical toolkit. The blend of theoretical analysis, numerical problem-solving, and practical demonstrations under the guidance of an IIT professor ensures a learning experience that is both profound and directly applicable to industry challenges.

Enroll today to master the forces that shape our world and propel your career in advanced manufacturing forward.

Enroll Now →

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