Course Details

Exam Registration1249
Course StatusOngoing
Course TypeElective
LanguageEnglish
Duration4 weeks
CategoriesMechanical Engineering, Energy Systems
Credit Points1
LevelUndergraduate/Postgraduate
Start Date19 Jan 2026
End Date13 Feb 2026
Enrollment Ends02 Feb 2026
Exam Registration Ends16 Feb 2026
Exam Date28 Mar 2026 IST
NCrF Level4.5 — 8.0

Master the Pillars of Manufacturing Excellence: A Deep Dive into Inspection and Quality Control

In the competitive world of manufacturing, delivering flawless products is not just a goal—it's a necessity for survival and growth. Quality Control is the systematic process that ensures customers receive products free from defects and perfectly aligned with their specifications. At the heart of this process lies Inspection and Measurement, the critical practices that identify variations caused by machines, materials, and human operators. To equip the next generation of engineers with these essential skills, the Indian Institute of Technology (IIT) Roorkee offers a focused course, "Inspection and Quality Control in Manufacturing."

Course Overview: Building a Foundation in Quality Assurance

This intensive 4-week course is designed for undergraduate and postgraduate students, as well as industry professionals, seeking to solidify their understanding of quality assurance in manufacturing. It addresses the core challenge: inherent variability in production. By mastering inspection techniques, participants learn to control product characteristics—from dimensions and tensile strength to surface finish—and preemptively fix defects, ensuring consistent quality and preventing costly failures.

Learn from an Expert: Instructor Profile

The course is led by Prof. (Dr.) Kaushik Pal, an Associate Professor in the Department of Mechanical and Industrial Engineering at IIT Roorkee. With a Ph.D. from IIT Kharagpur and post-doctoral research experience at Gyeongsang National University, South Korea, Prof. Pal brings a wealth of knowledge. His expertise in surface modification of nanomaterials and their applications is complemented by his roles as a reviewer for prestigious international journals and his memberships in the National Academy of Sciences, American Chemical Society (ACS), and Royal Society of Chemistry (RSC). A recipient of the Brain Korea (BK-21) and DAAD fellowships, his guidance ensures a course grounded in both academic rigor and practical relevance.

Who Should Enroll?

Intended Audience:

  • UG & PG students of Mechanical, Automobile, Welding, Metallurgy, Chemical, Aerospace, Manufacturing, Production Engineering, and Material Science.
  • R&D professionals in industrial settings.

Industry Support: This course's curriculum is highly valued by leading manufacturing industries including TATA Motors, ISRO, DRDO, Indian Railways, BHEL, IOCL, Bharat Forge, Larsen and Toubro, and Mahindra & Mahindra.

Detailed Course Curriculum: A 4-Week Journey

Week 1: Fundamentals and Destructive Testing

The course begins with core concepts, establishing the vital role of inspection in quality control. It covers different inspection types, principles, and design for inspectability. The week concludes with an introduction to destructive testing methods and their application on materials like composites.

Week 2: Non-Destructive Inspection (NDT) - I

This week delves into essential NDT techniques that evaluate materials without causing damage. Key methods include:

  • Visual Inspection: The most basic and widely used method.
  • Dye Penetrant Inspection: For detecting surface-breaking defects.
  • Magnetic Particle Inspection: Used for finding surface and near-surface flaws in ferromagnetic materials.
  • Eddy Current Testing: Employed for detecting cracks, corrosion, and conductivity changes.
  • Ultrasonic Testing: Utilizing sound waves to find internal defects and measure thickness.

Week 3: Non-Destructive Inspection (NDT) - II & Safety

Building on the previous week, this module explores advanced and supplementary NDT techniques:

  • Acoustic Emission Inspection
  • Radiography (X-ray and Gamma-ray)
  • Leak Testing
  • Thermographic Testing

The week also covers critical topics like NDT standards and paramount safety protocols for conducting inspections.

Week 4: Engineering Metrology - The Science of Measurement

The final week is dedicated to precision measurement, a cornerstone of quality control. Topics include:

  • Linear and Angular Measurement
  • Measurement of Surface Finish
  • Screw Thread Metrology
  • Gear Measurement
  • Various Miscellaneous Measurements crucial for assembly and performance.

Essential Learning Resources

The course curriculum is supported by authoritative texts to deepen your understanding:

Book TitleAuthor/Publisher
Text Book of Engineering MetrologyGupta, I.C.
Nondestructive Evaluation and Quality ControlASM Handbook, Vol. 17
Welding Inspection, 3rd EditionAmerican Welding Society
Inspection and Measurement in ManufacturingWinchell William, SME

Why This Course is Essential for Your Career

In an era of smart manufacturing and Industry 4.0, the principles of quality control remain timeless. This course provides the technical foundation to:

  • Implement robust quality assurance systems.
  • Select and apply the correct inspection technique for a given material or defect type.
  • Understand metrology tools for precise validation of product dimensions.
  • Contribute to product reliability, safety, and cost-saving by preventing rework and recalls.
  • Enhance your employability in core manufacturing, automotive, aerospace, and energy sectors.

Whether you are a student aiming to enter the industry or a professional seeking to upskill, "Inspection and Quality Control in Manufacturing" from IIT Roorkee offers a structured path to mastering the skills that ensure manufacturing excellence and product integrity.

Enroll Now →

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